Solution · Diesel generator monitoring

Diesel generator monitoring: fuel, runtime and theft alerts.

See the fuel level, runtime and refills of every genset from one dashboard. Low-fuel alerts before an outage, drain alerts within 60 seconds, on any remote site.

Genset network · 5 active sitesLast sync · 12s ago
Hospital Aden
1170L
78% · OK
Hospital Sana'a
330L
Refill soon · 8h to empty
Telecom Mukalla
380L
Drain · 02:14 · −60L
Drain detected
Trusted by fleets in 150+ countries
What it monitors
Level · runtime · refills · theft
Accuracy
±1% with DUT-E sensor
Compatible with
Stationary gensets · diesel · biofuel · 600+ tank shapes
Typical install
Half-day per site

What you have today

Genset tanks get forgotten until they run dry and the power goes out, or until someone notices the fuel bill doesn't match the runtime. Remote sites are worse: by the time a service truck arrives, the outage has already cost more than the fix.

What we add

A DUT-E sensor reads the tank to ±1%. A GSM head or your BMS pushes the data every minute. Refill-soon alerts at 25%, critical alerts at 10%, theft alerts within 60 seconds of an unauthorized drain, by SMS, email or webhook. Add a DFM flow meter on the engine to measure real consumption per hour and catch an overloaded or failing generator early.

What you'll see

Every refill, every runtime hour, every drain event - on one timeline.

Once installed, fuel level and runtime stream to your dashboard at a configurable interval. Refill events, drain events, and projected empty time are surfaced automatically.

  • Fuel-level curve - natural draw-down during runtime with a forward projected-empty indicator.
  • Refill spikes - exact volume and timestamp, reconciled against fuel-vendor receipts.
  • Drain events - sudden drop with no runtime triggers an alert with location, volume, and timestamp.
Hospital Aden - last 30 daysDUT-E · 1L resolution
Fuel level (L)RefillDrain event
Two ways to do it

Pick the configuration that fits your site setup.

Most operators standardize on standalone GSM. Sites with an existing building management system integrate over RS-485 instead.

DUT-E + RS-485 to BMS
DUT-E + RS-485 to BMS
Wired into your existing site monitoring
Accuracy±1%
ConnectivityRS-485 · Modbus · no SIM management
SetupMount sensor · run cable to BMS · configure register map
Hardware cost~€189 per tank
Suitable forDatacenters · hospitals · industrial sites with existing BMS
Best whenSite already aggregates data through a BMS
View DUT-E specs →
How it fits together

Drops into your existing monitoring stack.

Wagencontrol hardware speaks RS-485, Modbus, and cellular protocols so data flows into your existing platform or BMS dashboard.

STAGE 1SensorDUT-E in tank— or —DUT-E + GSM headRS-485 / 4G LTESTAGE 2GatewayCellular · BMS · orbuilt-in4G / RS-485 / ModbusSTAGE 3Any monitoringplatformWialon · customBMS dashboardsAPI / ModbusSTAGE 4Site dashboardSMS/email alertsRuntime and refill reportsERP exportYOU INSTALL ↓YOUR EXISTING STACK ↓
Standards we speak:RS-485 · Modbus · 4G LTE · Satellite (optional)Integrators:Direct integration with major BMS vendors
Real results

Operators running this setup in the field.

View all case studies →
149
Yemen · UN World Food Programme
Hospital generators kept running through outages

DUT-E sensors on stationary genset tanks alert operators before fuel runs out - preventing power loss in conflict zones.

12 sites
Common deployment · Datacenter backup
12-site backup genset estate integrated into DCIM

Regional backup gensets were connected to one dashboard and refill scheduling moved from calendar-based to consumption-based.

60 s
Common deployment · Telecom towers
Anti-siphoning monitoring across remote sites

DUT-E with GSM across remote towers sends SMS alerts within 60 seconds on any drain event outside runtime.

Setup Advisor

Describe your fleet. Get a working setup in 30 seconds.

Our advisor knows the entire product line - every variant, every protocol, every tank table from 600+ OEMs. Try the recommendation before you talk to an engineer.

Wagencontrol Setup Advisor
Online
Tip: mention your tank size, fuel type, or existing GPS platform if you know them.
Context so far
i
Industry- not yet
Fleet size- not yet
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GPS platform- not yet
Trust
Catalogue-grounded. The advisor only recommends Wagencontrol products it can cite by part number.
No hidden inputs. The "Context so far" panel is the full context for every reply.
An engineer reviews every fleet quote before pricing is confirmed.
Need a human?Talk to a Wagencontrol engineer directly.
Email →
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